Metal Powders Industry Solutions

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Malvern analyzers for metal powders

 

Automatic process control and on-line QC place high demands on the uptime performance of a particle size analyzer, and all Malvern systems are designed from the outset for process use. Key to their success is the ability to be installed almost anywhere, thanks to strong interfacing capabilities, both to the process and to the control system.

  • Highly robust high speed instruments
  • Hygienic fittings to ensure ease of cleaning between production campaigns of entire sample path
  • Possibility of real-time yield estimation

The particle size analyzers are used to optimize and continually monitor the production of dry metallic particulates from mills, spray driers, classifiers and atomizers, as well as wet ore mineral measurements.

Below is a table outlining the different analysis solutions available:


Environment

Analyzer

Accessories

Process Interface

Useful for.

Production facility

Air-jet mills, spray driers, atomizers and classifiers

Dry powders

 

0.1-1000µm, Static integrated analyzer:

Insitec T

  

Various automated options

 

Dilute streams: In-line dry flow cells

  

Mill exit

On-line QC

Yield measurement

Mill optimization
Medium-high concentration: Jet-stream eductor  

Classifier (final grade) exit

Yield measurement

At-line: manual sampling accessory
  

General near-process QC
 

0.1-1000µm, Mobile analyzer:

Insitec Voyager

 

 

"plus" pack, (automation option).

Non-IS: Insitec T

IS: Insitec X

  On-line: Jet-stream eductor  

On-line QC

Yield measurement

Mill optimization
  At-line: manual sampling accessory

  General near-process QC
 

50-2500µm, Static integrated analyzer:

Non-IS: Parsum IPP70S

IS: Parsum IPP70SE



   Analogue 4-20mA outputs  

In-line probe with variety of custom measurement zones

 

   Mill feed (processability)

Ore processing

Autonomous mills

Wet slurries

   0.1-1000µm, Static integrated analyzer:

Insitec M
  

Various automated options

 

Slurry streams: Insitec Meteor diluter and sampling systems

  

Mill exit

Flotation tank inlet

Separation process optimization